Mercedes-Benz U.S. International, Inc.
Working Together.
Mercedes-Benz is a world leader in the luxury car market. When the company decided to make changes at its Alabama campus, it recognized the need for the right partner and selected an Alabama joint venture, BL Harbert and Gray, to complete the project.
In Numbers
- Vance, ALLocation
- 1588454 s.f.Square Footage
- 30 monthsOperational
Growing the Business
This expansion included the design and build of a new body shop, additions to the existing assembly shop, and relocation of the campus’s energy center, which enables flexible production options for the facility The result is a total area of 1,588,454 s.f. that supports the plant’s production of its next generation luxury SUVs, including hybrid versions. The new body shop alone totals more than 1.3 million s.f.
Gray and BL Harbert also had to work through various logistical and technology hurdles at this facility. The plant required numerous upgrades as a part of the work done for this project. While the work was significant, Gray and BL Harbert demonstrated careful and deliberate planning to ensure the existing plant, which is adjacent, remained operational throughout construction.
The expansion spurred significant manufacturing growth in the area from various automotive suppliers. For instance, German automotive supplier MöllerTech, also a Gray customer, built a 150,000 s.f production plant in Bibb County to manufacture interior parts for Mercedes-Benz vehicles.
Gallery
Explore Services
-
Engineering
Process & Packaging Systems Engineering
Civil/Building Engineering
Mechanical/Electrical Engineering
-
Design
Architecture
BIM/VDC
Sustainable Design
-
Construction
Pre-Construction
Facility
Equipment
Self-perform
-
Digital
Automation & Controls
Production-First IT
MES/MIS
IoT/Data
-
Equipment
Custom equipment Ovens & cookers Process skids Batching equipment Clean-in-place systems Bioreactors Extruders Distributed products Mixers & blenders Control panel fabrication -
Development
Feasibility Studies
Pre-Construction
Incentive Coordination
Land Acquisition
Construction Financing
Build-to-Suit/Sale Leaseback
-
Planning
Master Planning
Front-end Services
Strategy Consulting
About Gray
Gray is a fully integrated global service provider specializing in engineering, design, construction, digital, equipment manufacturing, and real estate services.